{"id":15193,"date":"2026-08-24T16:34:32","date_gmt":"2026-08-24T14:34:32","guid":{"rendered":"https:\/\/www.tec-eurolab.com\/artificial-intelligence-in-non-destructive-testing\/"},"modified":"2026-09-14T16:49:39","modified_gmt":"2026-09-14T14:49:39","slug":"artificial-intelligence-in-non-destructive-testing","status":"publish","type":"post","link":"https:\/\/www.tec-eurolab.com\/en\/artificial-intelligence-in-non-destructive-testing\/","title":{"rendered":"Artificial Intelligence in Non-Destructive Testing"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Why We Decided to Build Copilots for Quality Control<\/h2>\n\n<p class=\"wp-block-paragraph\">Non-destructive testing (NDT) has always been part of TEC Eurolab\u2019s DNA: visual inspections, ultrasonics, radiography, industrial tomography, liquid penetrant testing, magnetic particle testing\u2026 <\/p>\n\n<p class=\"wp-block-paragraph\">Over time, we have come to understand the real challenges of industrial quality control: we know what it means to interpret a radiographic image of a casting, as well as a CT scan of an aerospace component; we understand the responsibility that comes with making a judgment that must be accurate, documentable, and traceable; we have experienced the effect of fatigue on an operator who analyzes hundreds of images in sequence; we understand the pressures of production cycle times.<\/p>\n\n<h2 class=\"wp-block-heading\">The First Development of AI Solutions at Sideius<\/h2>\n\n<p class=\"wp-block-paragraph\">Based on this understanding and our hands-on experience, a question arose: <strong>Is it possible to simplify and automate these processes?<\/strong> The first answer came in 2019, when we began exploring the potential of applying artificial intelligence solutions to industry\u2014at a time when AI was known only to industry insiders. This investigation yielded results, starting with one of our most advanced NDT departments: industrial tomography. <\/p>\n\n<p class=\"wp-block-paragraph\">When we began applying computer vision algorithms to industrial tomography images in 2019, AI was not yet as advanced or widespread as it is today. We did this out of curiosity about the technologies that were emerging in the field of computer vision\u2014technologies that seemed to streamline our work\u2014and, as an NDT laboratory, because we needed to develop our own perspective on artificial intelligence applied to industrial inspection. <\/p>\n\n<p class=\"wp-block-paragraph\">Today, Sideius, through its BlueTensor division, designs and implements systems based on computer vision and machine learning for automated quality control, defect classification, and operator support. These systems are built on a deep understanding of the context<strong>: the types of defects, relevant regulations, acceptable tolerances, the specific challenges of each inspection method, and the problems that client companies face on a daily basis<\/strong>. <\/p>\n\n<h2 class=\"wp-block-heading\">The Growth of the NDT Industry Worldwide, driven by AI<\/h2>\n\n<p class=\"wp-block-paragraph\">According to Grand View Research, the global NDT market was valued at $21.28 billion in 2024 and is projected to reach $45.97 billion by 2033, with a CAGR of 9.2% [<a href=\"https:\/\/www.grandviewresearch.com\/industry-analysis\/non-destructive-testing-equipment-services-market\" target=\"_blank\" rel=\"noopener\">1<\/a>]. A significant portion of this growth is driven by the integration of artificial intelligence. The specific segment of robotic and drone-based NDT is already worth $1.24 billion in 2025 and will grow to $2.52 billion by 2030, with a CAGR of 15.24% [<a href=\"https:\/\/www.mordorintelligence.com\/industry-reports\/robotics-and-drone-based-ndt-market\" target=\"_blank\" rel=\"noopener\">2<\/a>].  <\/p>\n\n<p class=\"wp-block-paragraph\">The most telling sign, however, comes from the international scientific community. The <strong>International Conference on Non-Destructive Testing for Next Generation 2027 [<\/strong><a href=\"https:\/\/english.jsndi.jp\/ndtnext2027\/\" target=\"_blank\" rel=\"noopener\"><strong>3<\/strong><\/a><strong>]<\/strong>, to be held in Kobe, Japan, has identified the smart transformation of NDT as its central theme: the incorporation of machine learning, generative AI, digital tools, robots, and drones into inspection processes, along with the push toward automation, labor savings, and the development of new standards and regulations. <\/p>\n\n<p class=\"wp-block-paragraph\">Deep learning models applied to inspection make it possible to automate repetitive, monotonous, and requiring a high degree of precision\u2014such as in the case of surface defects on steel, where accuracy levels have exceeded 96%, with the best model reaching 99.26%, outperforming both traditional rule-based software and human inspection [<a href=\"https:\/\/www.sciencedirect.com\/science\/article\/pii\/S240584402414529X\" target=\"_blank\" rel=\"noopener\">4<\/a>].<\/p>\n\n<p class=\"wp-block-paragraph\">When it comes to robots and drones used for in-the-field NDT, particularly in situations that are hazardous to humans, the range of applications is expanding:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Drones equipped with ultrasonic probes to measure the thickness of metal structures at height, eliminating the need for scaffolding and reducing inspection time by 75\u201385% compared to traditional methods [<a href=\"https:\/\/www.herewinpower.com\/blog\/industrial-inspection-drone-benefits-applications-guide\/\" target=\"_blank\" rel=\"noopener\">6<\/a>][<a href=\"https:\/\/roboticsandautomationnews.com\/2025\/09\/19\/inspection-and-maintenance-robots-reaching-the-unreachable-and-dangerous\/94456\/\" target=\"_blank\" rel=\"noopener\">7<\/a>].<\/li>\n\n\n\n<li>Scanning robots for mapping corrosion in industrial tanks, pipelines, and offshore structures, which operate without interrupting production [<a href=\"https:\/\/www.geckorobotics.com\/\" target=\"_blank\" rel=\"noopener\">8<\/a>].<\/li>\n<\/ul>\n\n<h2 class=\"wp-block-heading\">Concrete Examples of Application in Sideius<\/h2>\n\n<p class=\"wp-block-paragraph\"><strong>At Sideius, we combine our specialized expertise in the field of NDT with the cross-disciplinary nature of machine learning and deep learning to support or automate quality control processes both internally and at our clients\u2019 sites.<\/strong><\/p>\n\n<p class=\"wp-block-paragraph\">Some applications:<\/p>\n\n<p class=\"wp-block-paragraph\">1. We use AI to enhance the analysis of tomographic images for the classification of porosity, inclusions, and cracks in additive manufacturing components or die-cast parts:<\/p>\n\n<figure class=\"wp-block-video\"><video height=\"1184\" style=\"aspect-ratio: 1712 \/ 1184;\" width=\"1712\" controls=\"\" src=\"https:\/\/www.tec-eurolab.com\/wp-content\/uploads\/2026\/08\/Space1z_25um_bbox_60fps.mp4\"><\/video><\/figure>\n\n<p class=\"wp-block-paragraph\"><em>Figure 1. 25-micrometer tomographic scan of a space-related component with automatic defect detection generated by Sideius <\/em><\/p>\n\n<p class=\"wp-block-paragraph\">2. We support the search for anomalies and rare events that deviate from compliance:<\/p>\n\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"576\" src=\"https:\/\/www.tec-eurolab.com\/wp-content\/uploads\/2026\/08\/anomaly-detection-ai-1024x576.jpg\" alt=\"\" class=\"wp-image-14957\" srcset=\"https:\/\/www.tec-eurolab.com\/wp-content\/uploads\/2026\/08\/anomaly-detection-ai-1024x576.jpg 1024w, https:\/\/www.tec-eurolab.com\/wp-content\/uploads\/2026\/08\/anomaly-detection-ai-300x169.jpg 300w, https:\/\/www.tec-eurolab.com\/wp-content\/uploads\/2026\/08\/anomaly-detection-ai-768x432.jpg 768w, https:\/\/www.tec-eurolab.com\/wp-content\/uploads\/2026\/08\/anomaly-detection-ai-1536x864.jpg 1536w, https:\/\/www.tec-eurolab.com\/wp-content\/uploads\/2026\/08\/anomaly-detection-ai.jpg 1920w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n<p class=\"wp-block-paragraph\"><em>Figure 2. Surface anomaly detection on two spatial components (first OK, second KO). From left: original image, roughness defect mask, anomaly heat map (warmer = higher anomaly level). Produced by Sideius   <\/em><\/p>\n\n<p class=\"wp-block-paragraph\">3. For complex projects, we implement risk mitigation through feasibility analyses using Digital Twin technology.<\/p>\n\n<p class=\"wp-block-paragraph\">Whenever possible, we use the latest <em>foundation models<\/em> as general-purpose tools capable of addressing issues such as <em>domain shift<\/em>, sensor variability, and class imbalance [<a href=\"https:\/\/www.mdpi.com\/2813-477X\/4\/3\/17\" target=\"_blank\" rel=\"noopener\">9<\/a>].<\/p>\n\n<h2 class=\"wp-block-heading\">AI does not replace the quality technician<\/h2>\n\n<p class=\"wp-block-paragraph\">In many inspection applications, eliminating human judgment is neither possible nor even desirable. The final responsibility for acceptance or rejection remains with a trained and certified individual. What AI can do is support the technician as a colleague who is 100% dedicated to the specific task and can work at any time of day or night: a system that analyzes data in parallel with the operator, flags anomalies that might have been overlooked, suggests areas of interest to focus on, reduces variability between operators and across production sites, and supports the documentation and traceability of the entire process.  <\/p>\n\n<p class=\"wp-block-paragraph\">In this sense, artificial intelligence takes on the role of<strong> \u201cdigital co-pilot<\/strong>.\u201d Just as a co-pilot does not fly in place of the pilot, AI does not replace the operator. Rather, it works alongside the operator: it identifies critical details, reduces visual fatigue, and increases the Probability of Detection (POD). In extremely critical applications, such as the inspection of aerospace components, this level of assistance transforms the management of human variability into a robust and repeatable control process.   <\/p>\n\n<h2 class=\"wp-block-heading\">Sideius can help you develop an AI application for quality control<\/h2>\n\n<p class=\"wp-block-paragraph\">Sideius began as an NDT laboratory and, over time, has developed in-house AI expertise. Before implementing artificial intelligence models for our clients, we test and refine them daily as part of our laboratory\u2019s inspection activities. <\/p>\n\n<p class=\"wp-block-paragraph\">This combination\u2014in-depth technical expertise and the ability to develop customized AI solutions\u2014is what Sideius offers to customers who need to automate complex inspection processes, reduce reliance on <em>the human factor<\/em> where it is critical, or integrate in-line quality control with production information systems.<\/p>\n\n<p class=\"wp-block-paragraph\"><strong>If you&#8217;re thinking about how AI and computer vision can be integrated into your NDT processes, or if you have a specific inspection challenge that you haven&#8217;t yet been able to solve, now is the right time to start the conversation.<\/strong><\/p>\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\" style=\"font-style:normal;font-weight:700\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-background wp-element-button\" href=\"https:\/\/www.tec-eurolab.com\/en\/contact-us\/\" style=\"background-color:#aa0034\">CONTACT US NOW<\/a><\/div>\n<\/div>\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>From NDT to Industrial AI: From the Initial Development at Sideius in 2019 to the Creation of the Digital Co-Pilot<\/p>\n","protected":false},"author":4,"featured_media":15191,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-15193","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/posts\/15193","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/comments?post=15193"}],"version-history":[{"count":1,"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/posts\/15193\/revisions"}],"predecessor-version":[{"id":15194,"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/posts\/15193\/revisions\/15194"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/media\/15191"}],"wp:attachment":[{"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/media?parent=15193"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/categories?post=15193"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.tec-eurolab.com\/en\/wp-json\/wp\/v2\/tags?post=15193"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}